McShanes Road orchard is a mature, high-performing block producing premium apple varieties including several of Birdhurst’s own variaties.
Situated on the Waimea Plains, the site regularly faces strong winds and lies within a high-risk hail zone, creating ongoing exposure to crop damage and yield loss.
The challenge was to deliver a permanent protection system that could integrate with the existing steel V-trellis structure, maintain suitable airflow and light penetration, and safeguard the orchard’s productivity without disrupting day-to-day operations.
Hortivate partnered with Birdhurst to design and supply a permanent hail protection system that would perform in high-wind conditions while maintaining excellent light and airflow for fruit quality.
The solution combined a V5 centre-release hail netting system over a three-row structure layout, allowing hail to release into the centre of each row.
The Leno Weave netting was selected for its high wind porosity, around 85%, and low shading of 12%, providing the right balance of protection and ventilation, reducing wind stress without trapping humidity. The result was a structure that integrated seamlessly with the existing V-trellis design, protecting premium varieties like Dazzle™ and Miranda™.
The new protection system has delivered clear results in both crop performance and operational efficiency.
Wind reduction across the block has improved spray conditions, with Orchard Manager Adrian noting:
“I can now spray for at least an hour longer in the afternoon — that means I can actually complete the block in a single day. Previously, I couldn’t quite finish it.”
At harvest, the benefits extended to fruit quality. The first pick of Dazzle showed balanced colour, no sunburn, and almost entirely A-grade fruit.
The simplicity of the system also proved itself with Birdhurst’s own team completing installation with ease.
With a netting lifespan of 10–15+ years, McShanes Road is now equipped with long-term protection that enhances both orchard performance and peace of mind.